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In-Plant Operations and Material Handling Services

Returnable Packaging solution for smart supply chain

Returnable packaging plays a critical role in manufacturing and automotive supply chains. However, without effective tracking and management, reusable assets can become difficult to locate, underutilized or lost.

Unostar provides end-to-end returnable packaging management solutions covering packaging deployment, transportation, tracking, collection, inspection, segregation, repair, reconciliation and redeployment.

Our objective is simple: keep the right packaging available at the right location at the right time.

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Built for Multiple Industries

Warehousing & Logistics

Manufacturing Units

Retail & Distribution Centers

Automotive & Industrial Storage

Ecommerce Operations

EXIM Operations

Foldable Large Container

Foldable Large Container (FLC)

Maximum Storage. Minimum Space

A smart, durable, and space-saving solution designed for modern logistics, warehousing, and industrial operations.

Product Features & Specifications

  • Large Load Carrying Capacity
  • Foldable Side Walls for Compact Storage
  • Weather & Impact Resistant
  • Smooth Internal Surfaces for Easy Cleaning
  • Optional Lids & Labeling Areas
  • Available in Multiple Sizes & Colors

Pallet Sleeve Systems (PLS)

  • Widely Adopted for Returnable Packaging Applications
  • Available in Standardized Sizes
  • Optimized for Efficient Vehicle Utilization with loads upto 1 MT
  • Foldable, Stackable & Forklift Compatible
Pallet Sleeve Systems
PP Boxes

PP Boxes

  • Fully Customizable to Meet Specific Requirements
  • Ideal for Irregular & Non-Standard Products
  • Available in Various Thicknesses, GSM & Colour Options
  • Foldable & Stackable for Easy Storage

Inserts & Separators

  • Fully Customizable to Suit Product Requirements
  • Available in Durable PP & HDPE Materials
  • Designed to Provide Reliable, Damage-Free Protection
  • Easy to Clean with Moisture-Resistant Properties for Rust-Free Handling
Inserts & Separators
Bins

Bins & Crates

  • Offered in a Variety of Standard Sizes
  • Ergonomically Designed for Optimal Load Capacity
  • Easy to Fold, Stack & Store
OUR SOLUTIONS

Our Returnable Packaging Solutions

End-to-end solutions designed to improve packaging reuse, visibility, efficiency and lifecycle value.

01 Cleaning & Refurbishment
02 Digital Tracking
03 Inventory Management
04 Sustainability
05 Cost-Effective Solutions

Cleaning, Washing & Refurbishment

Clean. Restore. Reuse.

We support Cleaning, Washing & Refurbishment of returnable packaging to maintain usability, hygiene, appearance, and operational performance.

Where applicable, refurbishment helps extend packaging life and reduce the need for frequent replacement.

Digital Tracking & Asset Visibility

Know Your Assets. Track Every Movement.

Our Digital Tracking & Asset Visibility approach helps customers improve visibility of returnable packaging throughout its lifecycle.

Better tracking supports improved asset utilization, loss prevention, inventory accuracy, and packaging cycle management.

Inventory Management of Returnables

Right Packaging. Right Quantity. Right Time.

Our Inventory Management of Returnables helps customers maintain accurate visibility of available, in-use, in-transit, and returned packaging assets.

This enables better planning and reduces shortages, excess assets, and unnecessary packaging investment.

Sustainability

Reuse More. Waste Less. Build a Better Supply Chain.

Our Sustainable Packaging Solutions help customers move towards reusable packaging models that reduce dependence on single-use materials and support long-term environmental and operational goals.

Cost-Effective Packaging Solutions

Reduce Packaging Costs. Increase Asset Value.

We design Cost-Effective Packaging Solutions that focus on packaging reuse, durability, asset utilization, transportation efficiency, and lifecycle value.

Our objective is to help customers achieve greater value from every packaging asset.

Key Benefits for Customers

Reduced Packaging Waste

Greater reuse and less dependence on single-use packaging.

Lower Packaging Costs

Improved asset utilization and lifecycle value.

Better Product Protection

Durable packaging designed around product and handling requirements.

Improved Asset Visibility

Better tracking and control of returnable packaging.

Faster Packaging Turnaround

Efficient collection, cleaning, refurbishment, and redeployment.

Better Inventory Control

Improved visibility of packaging availability and movement.

Sustainable Supply Chain

Supporting reusable and environmentally responsible logistics practices.

FAQ

Frequently Asked Questions

Find answers to common questions about our returnable packaging solutions, products, customization, tracking and refurbishment services.

Still have questions? Talk to our experts →

Returnable packaging is reusable packaging such as containers, pallets, boxes, bins, and inserts that is used again and again in the supply chain instead of single-use packaging. It is widely used in manufacturing and automotive supply chains.

Single-use packaging is discarded after one trip, while returnable packaging is collected, cleaned, inspected, and reused many times. This reduces packaging waste, lowers long-term packaging cost, and gives better protection to your products.

We offer Foldable Large Containers (FLC), Pallet Sleeve Systems (PLS), PP Boxes, Inserts and Separators, and Bins and Crates, in multiple sizes and customizable options.

An FLC is a durable, space-saving container with foldable side walls for compact storage. It has a large load carrying capacity, is weather and impact resistant, has smooth internal surfaces for easy cleaning, and is available in multiple sizes and colors with optional lids and labeling areas.

PLS are foldable, stackable, and forklift-compatible packaging systems available in standardized sizes. They are optimized for efficient vehicle utilization with loads of up to 1 MT.

Yes. PP Boxes, Inserts and Separators are fully customizable to your product requirements. PP Boxes suit irregular and non-standard products and come in various thicknesses, GSM, and colour options. Inserts and Separators are made of durable PP and HDPE for damage-free protection.

Returnable packaging is used in manufacturing units, automotive and industrial storage, warehousing and logistics, retail and distribution centers, ecommerce operations, and EXIM operations.

Share your requirements (product type, size, volume, and location) through the enquiry form, or WhatsApp us on +91 99603 44467. We will review your needs and propose a returnable packaging solution designed around your operations.

Our Digital Tracking and Inventory Management approach gives you visibility of available, in-use, in-transit, and returned packaging assets. This improves asset utilization, inventory accuracy, and loss prevention, and reduces shortages and excess assets.

Yes. We support cleaning, washing, and refurbishment of returnable packaging to maintain usability, hygiene, and appearance. Where applicable, refurbishment extends packaging life and reduces the need for frequent replacement.

Ready to Take Control of Your Returnable Packaging?

Improve packaging visibility, asset utilization and supply-chain efficiency with Unostar's
end-to-end returnable packaging solution

Request a Solution
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